Home / Process

This is how the plant works

Hydrometallurgy applied to end-of-life batteries. Tap the modules on the map or scroll through the journey: every stage is documented with real photos of our operation.

Interactive map

The material flow, live

Material moves left to right. Click a module to jump to that stage of the journey.

STEP 01 🔋 Reception STEP 02 ⚙️ Grinding STEP 03 🧪 Leaching STEP 04 ⚗️ Purification STEP 05 💎 Crystallization STEP 06 🚛 Dispatch In: end-of-life batteries (hazardous waste) Out: Co and Ni sulfate · Cu · Al
Phone batteries collected for recycling

01 · Reception and sorting

STEP 01

Reception and sorting

We receive batteries from phones, laptops, electromobility and BESS systems. Every batch is weighed, sorted by chemistry and format, and registered with full traceability from day one: the documentation the EPR law requires.

STEP 02

Discharge, dismantling and grinding

Batteries are electrically discharged and dismantled under protocols that control electrical, chemical and fire risk. Grinding the cells produces black mass: the dark powder that concentrates lithium, nickel, cobalt and manganese.

STEP 03

Leaching

The black mass enters leaching: a controlled chemical dissolution that releases the metals of the cathode material (NMC) and makes them available in solution for the separation stages.

STEP 04

Purification and separation

Successive purification stages separate the nickel and cobalt solutions, with batch-level analytical control until consistent industrial grade is reached.

STEP 05

Crystallization

The purified solutions are crystallized into cobalt sulfate heptahydrate and other mineral salts, packaged and ready for commercialization.

STEP 06

Final product and dispatch

Cobalt sulfate ships in liquid form (1,000 L IBC) or crystallized. The liquid format already proved better performance, lower consumption and 22% lower cost than the imported product at Codelco El Teniente.

What we recycle

Every lithium-ion battery

From electronic scrap to electromobility and stationary storage.

Phone batteries
<5 kg

Cell phones

High-volume electronic scrap with high cobalt content.

Laptop batteries
<5 kg

Laptops and electronics

Cylindrical and prismatic cell packs from end-of-life equipment.

Electromobility batteries
≥5 kg

Electromobility

Batteries from electric vehicles, buses, scooters and machinery.

Large-format battery modules and BESS
≥5 kg

BESS and large format

Stationary storage systems and industrial batteries.

Safety and compliance

Hazardous waste, professional handling

🛡️

Safe discharge and handling

Protocols controlling electrical, chemical and fire risk at every reception and dismantling.

📋

Full traceability

Every batch documented from reception to final product: the documentation the EPR law requires.

🧪

Laboratory control

Analysis at every process stage to guarantee consistent industrial grade.