Solar panel testing
Electroluminescence, I-V curve, thermography and insulation, with a report for every module.
Practical guide
A decommissioned module is neither trash nor scrap: it is an asset whose power has yet to be measured. This guide covers what the law requires, how much power a used panel keeps and the order in which to decide: test, repair, reuse or recycle.
Test first, decide second. In a repowering, according to the EU QUASAR project, at least half of the removed modules are usually in good enough condition for reuse, so sending them straight to recycling destroys value. In Chile an end-of-life panel is handled as hazardous waste unless it is declassified, and Supreme Decree (DS) 22/2025 sets collection and valorization targets from May 2028. EcoBaterías tests every module, repairs what can be fixed, reuses or sells the ones that qualify with measured power and manages the recycling of the rest with authorized receiving facilities, which issue the valorization certificate.
Source: EcoBaterías Solar Observatory · 2026-09-11
The EcoBaterías Solar Observatory tracks 756 photovoltaic plants in operation in Chile, adding up to 12,884 MW of nameplate capacity and about 34.9 million modules installed, equivalent to roughly 1.0 Mt of material that will reach end of life. Around 6,016 t of broken modules have already been generated.
Source: EcoBaterías Solar Observatory · 2026-09-11
The flow does not arrive all at once. Through 2029 the stream is early and steady — construction breakage, operating faults, warranty claims and accidents — in the order of 55,000 to 80,000 modules per year. The large wave arrives when the supply contracts of the 2013–2016 plants expire and the flow jumps to 400,000–850,000 modules in expiry years: El Romero in 2030 (776,000 modules), El Pelícano in 2033, Amanecer Solar CAP and Pozo Almonte II+III in 2034, and Javiera in 2035. The first plant to reach technical end of life is Tambo Real, in 2037. If your plant is on that list, see solar plant repowering.
Source: EcoBaterías Solar Observatory · 2026-09-11
Chile’s Ministry of the Environment, for its part, estimates about 11,000 t of module waste in 2024, mostly from damage in transport, installation and operation. The two series are different and are not added together.
Source: Ministry of the Environment, Res. Ex. 3413/2025, final proposal of DS 22/2025 (opens in a new tab) · 2026-09-26
Sources: Law No. 20,920, Library of the National Congress of Chile (opens in a new tab) · DS 22/2025, Official Gazette (opens in a new tab) · Ministry of the Environment, Res. Ex. 3413/2025 (opens in a new tab) · DS 148/2003 (opens in a new tab) · Ministry of Energy, Roadmap 2026–2030 (opens in a new tab) · SEC, RGR No. 02/2024 (open in a new tab) · 2026-09-26
| Panel condition | What makes sense | Service |
|---|---|---|
| You do not know how much power it has, or you suspect hidden damage | Test it: I-V curve, electroluminescence and insulation | Solar panel testing |
| A fault in the junction box, a diode, a connector, a cable or the frame, with intact glass | Repair and retest | Solar panel repair |
| Healthy modules removed from a plant or a rooftop | Reuse or sell them with measured power | Reuse and refurbished panels |
| Broken glass, delamination reaching the edge or burned cells | Recycle with a certificate | Solar panel recycling |
| A whole plant being repowered or decommissioned | Test at the plant and sort by route | Solar plant repowering |
Swipe to see the full table
In every case, if the batch has to be moved, we coordinate pickup with licensed hazardous-waste carriers.
It depends on the module and its history, so it is measured. As a reference, the median degradation NREL found across some 2,000 measurements is 0.5% per year. In Brazil, 23-year-old polycrystalline modules kept 87 to 88% of their nameplate power. In Australia, of 3,749 decommissioned panels, 58% were still fit for a second life, with a median remaining service life of about 12 years.
Sources: NREL, Jordan and Kurtz (opens in a new tab) · pv magazine, 2026-03-31 (UFSC) (opens in a new tab) · pv magazine, 2026-08-19 (ANU and CSIRO) (opens in a new tab) · 2026-09-26
A real batch mixes modules that beat those figures with modules carrying cell cracks, hot spots or insulation loss. That is why testing is done module by module when the batch is going to be sold, as the draft IEC PAS 63525 recommends: visual inspection, dry and wet insulation, electroluminescence to reveal cracks invisible to the eye and an I-V curve to measure real power. A module can pass dry insulation and fail wet leakage: in a 2026 study, 8.1% failed dry and 21.6% failed wet. Each test is explained in solar panel testing.
Sources: IEA-PVPS T13-37:2026 (opens in a new tab) · Sustainability 18(3):1212, 2026 (opens in a new tab) · 2026-09-26
With those results the module falls into one of four grades, the same criterion we apply to the reuse of decommissioned panels.
| Grade | Measured power | Destination |
|---|---|---|
| P1 | ≥ 85% | Reuse or sale with a measured-power label and warranty |
| P2 | 80–85% | Refurbishment and retest |
| P3 | 70–80% | Off-grid uses, subject to SEC requirements |
| Recycling | < 70% | Recovery of aluminum, glass and metals |
Swipe to see the full table
Source: EcoBaterías test protocol (our own classification, not a standard) · 2026-09-26
Faults outside the laminate can be repaired: junction box, bypass diodes, connectors, cables and frame. According to IEA-PVPS these are mature repairs (TRL 9) and, except for cable or connector replacements, they are validated with a new wet leakage test. A cracked backsheet can sometimes be sealed, and potential-induced degradation (PID) recovers only in part.
Broken glass, delamination reaching the edge and burned cells cannot be repaired. Those modules go to recycling, where the aluminum frame, the glass and the metals are recovered. What can be fixed, how it is tested before and after and what it costs are in solar panel repair; the recycling circuit is in solar panel recycling in Chile.
Source: IEA-PVPS T13-37:2026, Table 1 (opens in a new tab) · 2026-09-26
Testing takes about 6 minutes per module in the lab, with 50 to 100 modules per day. That matters for planning: a batch of 10,000 modules is not tested in a week.
Source: EcoBaterías test protocol · 2026-09-26
The SEC authorizes modules by brand and model, based on IEC 61215 and IEC 61730 certificates for the new product, and there is no authorization route for used or refurbished modules as such. A used panel keeps its brand, model and nameplate; the installation declared to the SEC is defined by the licensed electrical installer, and it is advisable to check with the SEC before connecting used modules to the grid. If you are looking to buy, in used and refurbished solar panels every module comes with its measured power, EL image and insulation test.
Sources: SEC Res. Ex. 32427/2020 (opens in a new tab) · SEC, RGR No. 02/2024 (opens in a new tab) · 2026-09-26
If you also have end-of-life batteries on the same site, preparing that batch follows different rules: they are in our guide on how to prepare end-of-life batteries for recycling, and the handover circuit is in where to recycle lithium batteries in Chile.
datos/estadisticas.json.Updated October 9, 2026 · Reviewed by the EcoBaterías EPR compliance lead
EcoBaterías technical team. EcoBaterías is a Chilean company that recycles, repairs and reuses lithium batteries and solar panels.
Send us brand, model, year and quantity. We test a sample and tell you how many modules qualify for reuse and how many go to recycling, before the batch is moved.
Electroluminescence, I-V curve, thermography and insulation, with a report for every module.
What can be fixed, what cannot and how it is tested before and after.
Modules with measured power, an EL image and a written warranty.